Poly Mailer Size Calculator
Pick the right shipping mailer.
Moving or shipping in bulk? Enter how many boxes you are sealing, their size and how you tape them to see how many inches each box uses and how many rolls of packing tape to buy.
Seam strip = length + 2 × tail H-tape adds 2 × (width + 2 × tail) Tape per box = strips × faces taped Rolls = ⌈boxes × tape per box × (1 + waste) ÷ (roll yards × 36)⌉
A regular slotted carton’s flaps meet along its length, so the main strip runs the full length plus a tail down each end. H-taping adds a strip across each short edge. There are 36 inches in a yard; common rolls are 55, 60 and 110 yards long.
A small online shop seals 300 boxes of 12 × 10 in. a month with a single strip on the top and bottom, using 110-yard rolls.
A single strip along the seam is fine for light boxes you carry yourself. For heavy boxes, long moves and parcel carriers, H-taping seals the edges where flaps can lift and roughly doubles the tape per box — which is why it drives most of the difference in rolls needed.
For 40 medium (18 × 18 in.) boxes H-taped top and bottom with 2.5 in. tails, about 170 yards — 4 rolls of 55 yards including 10% waste. Buy a spare roll; moves always find more boxes.
A 55-yard roll seals about 45 small (16 × 12 in.) boxes with a single strip top and bottom, or about 14 medium (18 × 18 in.) boxes H-taped top and bottom.
A strip along the center seam plus a strip across each edge, forming an H. Carriers recommend it for shipping.
Most moving and shipping tape is 2 in. (48 mm) wide; 3 in. tape suits very heavy or large boxes. Width does not change the length needed.